Barbecue Grills: Housing Materials and Cooking Grates
by Susan Winner
Kitchen & Bath Editor

BARBECUE GRILLS:
Housing Materials and Cooking Grates

Introduction | Housing & Cooking Grates | Burners & Diffusers | Gas Grills | Electric Grills | Charcoal & Wood Grills | Barbecues, Pits & Smokers
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Sterling™ II
from TEC®
 
The housing material is what the grill is constructed of:
  • Cast aluminum is best for all-around durability and strength.
  • Cast iron is expensive but the most durable and long-wearing.
  • Stainless steel is the least likely to rust, and the most expensive. Look for heavy-gauge 304 stainless steel.
  • Some grills combine the cast aluminum housing with a stainless steel lid.
  • For rust-free, durable color, look for porcelain-coated commercial-grade steel.
  • Some Smoker/grills are made of ceramic heat through radiation.
     
Cooking grates or grids are what the food rests on. Available in a choice of materials and coatings, they each offer desirable features:
  • Stainless steel grids are extremely durable; they won't rust and are easy to clean. These grids will hold heat well, making searing possible. They tend to be the most expensive.
  • Porcelain-coated grids resist food sticking and are easy to clean, but can scratch or chip.
  • Cast iron grids offer great heat retention, so they can sear foods well, but require regular seasoning with cooking oil to prevent rusting.
  • Porcelain-coated cast iron grids combine excellent heat retention and searing features with easy cleaning.
  • Some manufacturers use anodized aluminum cooking grids — and like the professional cookware, they clean easily.
  • Nickel-plated finishes resist rust but may flake over time.
  • Adjustable grates allow greater control over the cooking.
  • Open-channel grates catch grease and juice to send the flavor back into the food.
  • Reversible grates offer larger channels for meats and smaller ones for vegetables.
  • Grids with smaller channels and larger, flatter surfaces will cook fish and smaller vegetables more easily.
  • A rounded bar design will lend the classic thick cooking marks.
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